Case Studies

Thermal Oxidizer Installation

RTO Upgrade Restores Performance for Engine Manufacturer

When a Fortune 100 engine manufacturing facility in the Southwest brought in PolSys for routine RTO and Zeolite Concentrator training, our field engineer uncovered critical system failures—including a plugged pressure transmitter and degraded components—that had gone unnoticed for months. This case study reveals how expert insight prevented costly downtime and restored regulatory compliance.

inside control panel, cropped

RTO Control System Upgrades for Fortune 100 Auto Manufacturer

A global Fortune 100 automotive manufacturer faced major operational challenges due to outdated PLC and HMI hardware in their 4 Regenerative Thermal Oxidizers (RTOs). These legacy systems not only risked future manufacturer support but also contributed to unplanned downtime and inefficiencies. Read how our turnkey control system upgrade delivered robust, reliable performance—minimizing downtime, improving responsiveness, and streamlining operations.