Industrial System Commissioning

Expert System Start-ups & Commissioning for Reliable, Long-Term Performance

Proper start-up and commissioning is critical to the long-term reliability, safety, and performance of your air pollution control and industrial systems. At PolSys, we have extensive experience commissioning air pollution control and gas-fired equipment to ensure that every system operates to design specifications from Day One.

Improper installation and commissioning are chief sources of premature failures and can cause a system to quickly become defunct.

Why Use PolSys for Your Commissioning?

If your team lacks the specialized experience required for your type of emissions or other industrial equipment, outsourcing to an unbiased third-party like PolSys eliminates risk and avoids costly mistakes. Our dedicated field service engineers bring decades of hands-on experience to every project—backed by deep knowledge of current air pollution control technologies and industrial control systems.

We don’t just install equipment. We verify that every aspect of the system—from controls programming to airflow balance—is configured for high efficiency, regulatory compliance, and uptime.

Avoid Setbacks and Shortcuts

Improper commissioning is one of the leading causes of system failure. We’ve seen RTOs and other equipment compromised by well-meaning but incorrect adjustments made by in-house teams or third-party vendors. From misconfigured controls to overlooked safety interlocks, these issues can lead to poor destruction efficiency (DRE), emissions violations, and costly downtime.

We often get called in after other contractors leave systems underperforming—or non-operational. Don’t leave your commissioning to chance. Trust the team that’s built a reputation for solving complex problems and maximizing system uptime.

With PolSys, you can trust that your system will be:

• Installed and configured to spec
• Thoroughly tested and optimized
• Compliant with all performance and safety standards

Fast response. Reliable support. Nationwide coverage.

We’re available 24/7 nationwide to support your start-up or respond to urgent commissioning issues. Whether your system is new, relocated, or recently repaired, our experts ensure it’s running safely, efficiently, and reliably from the first start-up.

Don’t wait for problems to escalate. Reach out now and talk to an expert technician who can help—day or night. Minimize downtime, ensure compliance, and extend equipment life. Contact PolSys Services now to schedule your commissioning or speak to an expert.

What Type of Industrial Systems Does PolSys Commission?

We’re experienced with virtually all makes and models of:

• Regenerative Thermal Oxidizers (RTOs)
• Direct-Fired Thermal Oxidizers & Enclosed Flares
• Catalytic Oxidizers
• Recuperative Thermal Oxidizers
• Wet Scrubbers
• Burners / Gas Trains (including mandatory annual NFPA-compliant safety inspections)
• Many other Types of Air Pollution Control Equipment & Gas-Fired Equipment (e.g., Ovens)
• Automation Equipment & Control Systems, including HMIs and PLCs

Schedule your next system start-up and commissioning by calling us at 713-999-1100, completing our contact form, or emailing [email protected].

Avoid Downtime & Stay in Compliance with Regular Inspections

Improve your system’s reliability with our detailed inspections of your industrial equipment. Each inspection includes a detailed report featuring an executive summary that outlines your system’s overall condition. Critical action items and maintenance recommendations are clearly prioritized and supported with photographic documentation.

Since we’re not a manufacturer of equipment, we’re 100% impartial. Our agnostic, third-party inspections give you an honest assessment of your system’s condition and provide unbiased recommendations for any repairs or improvements.

NOTE: If your facility operates under a regulatory permit, regular external and internal system inspections are mandatory. When air pollution control equipment stops working, the plant is out of compliance, and production must stop – with every minute of downtime impacting your bottom line. Regular system inspections are one of the best ways to prevent this.

Schedule an Inspection